Pumps: AP EXT Series

AP100EXT2 Installation Instructions

For Problems or Questions, call toll free: 1-888-SYNCHRO (1-888-796-2476) or 1-989-642-3237

WARNING: DO NOT LIFT PUMP OUT OF THE BOX USING THE MUFFLERS.
THIS COULD CAUSE SERIOUS DAMAGE TO THE SHUTTLE.

1)	The AP100EXT2 base plate is designed to be mounted with two 3/8" or two 10mm socket head cap screws spaced 2.000" apart.
2)	Remove the base plate from the pump by loosening the thumbscrew (17 or 18) and sliding the base plate (16) out of the tongue and groove in the body (1).
3)	Install base plate (16) into work station by tightening it down with two 3/8" or two 10mm socket head cap screws, screwed into previously drilled and tapped mating holes at a 2" hole distance.
4)	Slide the pump assembly (1) onto the mating tongue and groove of the base plate (16) and tighten the PTFE thumbscrew (17 or 18) finger tight.
5)	Affix PFA thick wall tubing to fluid connectors without wrenches, hand tighten only. Installation of lines is: intake on bottom; discharge on top. If pump is equipped with synchro flare fittings, use standard flaring procedures. Take care to make sure the PFA gripper washer (46) is in place in the nut (48) before flaring.
6)	Hook up 3/8" PFA tubing and fitting to back of shuttle valve (center NTP of 19).Air supply must be 1/4" minimum orifice (1/4" unrestricted air flow) back to supply source.
7)	Minimum operating pressure of 20psi. Maximum operating pressure of 60psi
8)	Adjustable mufflers are preset at the factory for optimal performance in most applications. You may "fine tune" the mufflers for optimum performance in special circumstances by loosening the lock nut outside the muffler cap. Gently screw in adjuster screw until initial contact is made with the bottom of the muffler body (do not tighten). Then back screw off to the desired setting and re tighten the lock nut while holding the screw in place to prevent further rotation. Recommended setting is to back the set screw off ½ turn from initial contact with muffler body bottom.

CAUTION: AIR SUPPLY MUST BE 1/4" MINIMUM ORIFICE (1/4" UNRESTRICTED AIR FLOW)
FROM SUPPLY SOURCE TO PUMP.

WARNING

·	DO NOT LIFT PUMP BY TUBING OR SHUTTLE VALVE ASSEMBLY! Damage may occur to mounting system.
·	Required air flow for the AT50/AP50/X50 is 3/16" minimum orifice unrestricted. Required air flow for the AT100/AP100/X100 is 1/4" minimum orifice unrestricted. Required air flow for the AP200 is 1/4" minimum orifice unrestricted. Required air flow for the AT/AP300 is 3/8" minimum orifice unrestricted.
·	Required air flow for the AP50FM is 3/16" minimum orifice unrestricted. Required air flow for the AP100FM is 1/4" minimum orifice unrestricted. Required air flow for the AP200FM is 1/4" minimum orifice unrestricted. Required air flow for the AP300FM is 3/8" minimum orifice unrestricted.
·	Required air flow for the AT/AP25EXT2 is 3/16" minimum orifice unrestricted. Required air flow for the AP40EXT3 is 3/16" minimum orifice unrestricted. Required air flow for the AT/AP50EXT2 is 1/4" minimum orifice unrestricted. Required air flow for the AP100EXT2 is 1/4" minimum orifice unrestricted. Required air flow for the AT/AP100EXT3 is 3/8" minimum orifice unrestricted.
·	Required air flow for the AP25FMEXT2 is 3/16" minimum orifice unrestricted. Required air flow for the AP50FMEXT2 is 1/4" minimum orifice unrestricted. Required air flow for the AP100FMEXT2 is 1/4" minimum orifice unrestricted. Required air flow for the AP100FMEXT3 is 3/8" minimum orifice unrestricted.
·	Do not operate any White Knight® pumps above the " air supply/fluid temperature limitations" (see chart for specifications) or 60psi static in ambient applications on all versions of AP, APFM, X and AT series pumps.
·	Minimum operating pressure is 20psi.
·	Tubing connectors supplied by White Knight must be used on the inlet and outlet ports of the pump. THESE PORTS ARE NOT NPT OR ANY OTHER STANDARD. Attempting to use connectors other than ones supplied by White Knight will damage the pump. Such damage is not covered under warranty. Many styles of connection are available. If your pump does not have the style of connector that you desire, please contact White Knight for other options.
·	BE FAMILIAR WITH WHITE KNIGHT® PUMP INSTALLATION INSTRUCTIONS.

White Knight® pump installation requirements may vary from requirements of other pneumatic pumps.

If you are in need of any of the above mentioned literature please contact us by one of the following:

Toll free : 1-888-SYNCHRO Phone : (989) 642-3237 Fax : (989) 642-2068

E-mail : wkpumps@concentric.net Web site : www.whiteknightpumps.com

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